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Headphone hinge part (FDM printing)

I wanted to show what I do, from start to finish. I would have put this model up as free, but alas, it is really only individual for the "HATOR Hyperpunk 3 Hi-Res" headphones.

Purpose: The part was designed from scratch to replace a missing factory mount. The design was based on custom measurements and requirements for strength and mobility.

Design Features:
U-shaped slot for secure attachment tab fixation.
Ball joint for ear pad angle adjustment.
echnical tolerances for a snug yet movable fit.

Technical Specifications:
Material: ABS+
Manufacturing method: FDM 3D printing
Print time: 7min 43s
0.69 g
Layer height: 0.12 mm
Infill: 15%
Strength: withstands up to 3 kg tensile load

Result:
Fully restored ear pad mobility and attachment.
Continues to be used in daily operation.

CAD

CAD

slicing

slicing

print settings

print settings

printed model

printed model

part in groove

part in groove